Sub-pixel edge detection and calibrated optical systems deliver repeatable measurements for tight-tolerance components demanding ISO-compliant quality documentation.
Our precision measurement systems use high-resolution Baumer cameras with calibrated optics and sub-pixel interpolation to achieve repeatable measurements down to ±1 micron on critical dimensions.
Every system is calibrated against NIST-traceable standards and includes automated pass/fail decision logic with full measurement data logging for ISO 9001 compliance and statistical process control.
Applications range from automotive bearing diameters and electronic connector pin pitch to medical device dimensional verification — all at production line speeds.
Discuss Your ApplicationReliable optical measurement depends on precise hardware calibration, robust edge detection algorithms, and careful environmental control.
Advanced interpolation algorithms locate edges to 1/40th pixel resolution, yielding ±1 micron repeatability with standard industrial cameras and optics.
Each station is calibrated with certified reference artifacts. Field re-calibration kits allow users to verify accuracy on schedule without external service calls.
Engineered lighting — backlight, dark field, or coaxial — emphasizes the measurement feature while suppressing ambient variation and part surface finish.
Every measurement is logged with a timestamp, part ID, and operator. Real-time control charts and Cp/Cpk reporting feed directly into your quality system.
Precision measurement systems are critical in industries where component tolerances directly affect product performance and safety.
Bearing journal diameter, piston ring groove width, brake disc thickness, gear tooth profile measurement.
Blade profile measurement, fastener length verification, turbine disk hole location to micron tolerance.
Connector pin pitch & height, PCB pad dimensions, micro-BGA ball coplanarity, contact spring geometry.
Catheter outer diameter, stent strut width, syringe plunger fit, implant surface geometry verification.
Extruded profile cross-section, stamped part feature locations, molded part shrinkage measurement.
Gasket thickness variation, O-ring cross-section, molded seal flushness, plastic weld bead height.
High-resolution Baumer cameras paired with telecentric lenses deliver the pixel resolution and distortion-free imaging precision measurement demands.
Get a complimentary feasibility assessment. We'll evaluate your parts and recommend the right optical measurement approach.