Custom Automation

Full-stack vision system integration

From camera selection and optics design to robot guidance and MES integration — we own the entire software and hardware stack.

What we do

Our custom automation service delivers end-to-end vision systems — from initial feasibility study and camera selection through mechanical design, software development, on-site installation, and commissioning.

We build the entire vision software stack in-house, giving you full ownership and the ability to modify inspection criteria, add new product recipes, and integrate with upstream/downstream equipment without vendor lock-in.

Every system includes HMI touchscreen interface, recipe management, user access control, and comprehensive audit logging for regulatory compliance.

Discuss Your Application

Integration capabilities

  • Robot guidance with 2D/3D coordinate output
  • MES/ERP connectivity via REST, OPC-UA, or SQL
  • Custom HMI with recipe management
  • Multi-camera synchronized acquisition

Technical approach

Every system is designed, built, and supported by our in-house engineering team — no third-party middleware, no black boxes.

🤖

Robot guidance & vision alignment

Calibrated 2D/3D coordinate output for pick-and-place, bin picking, and assembly guidance. Supports Fanuc, ABB, KUKA, and Universal Robots.

📋

Recipe management system

Operator-friendly touchscreen interface for switching between product types. Each recipe stores inspection parameters, pass/fail criteria, and communication settings.

🔐

Audit logging & compliance

Full event logging with user authentication, configuration change history, and inspection data archival. Built to meet FDA 21 CFR Part 11 and ISO 13485 requirements.

Where it's used

Custom automation systems are deployed across industries where standard off-the-shelf inspection stations cannot meet the specific requirements.

Assembly Verification

Multi-camera station checking component presence, orientation, and correct assembly at each station of a production line.

Robot Pick & Place

Vision-guided robot for random-bin picking of parts, with 3D pose estimation and collision-free path planning.

Vision-Guided Dispensing

Camera-localized adhesive or sealant dispensing on parts with positional variation, with real-time bead width monitoring.

Track & Trace

Full serialization systems with 2D Data Matrix reading, print verification, and cloud-based product genealogy tracking.

In-line Gauging Station

Automated dimensional measurement station with robotic part handling, multi-axis camera positioning, and SPC feedback.

End-of-Line Quality

Final inspection station combining all inspection modalities with labeling, sorting, and packaging integration.

Recommended cameras

Versatile Baumer cameras suitable for a wide range of custom automation applications across different mounting and interface requirements.

Need a custom vision system built?

Talk to our engineering team. We'll design and build a system tailored to your production line requirements.